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Automatic lift-lower systems Machine designed to lift the carcass to the height of the overhead conveyor for subsequent introduction. It consists of a vertical return chain conveyor placed at an incline to raise the animals from a lower position to an upper position. Typically, they are placed at the exit of stunning, in slaughtering, and in the reception and dispatch of carcasses. The elevator is equipped with a start-stop button for the operator to start it according to production needs. Technical Specifications: Frame: Carbon steel construction Power: According to design Installed chain: MC-56, pitch 100 Sprockets: Z = 7 Approximate length: According to design -
CO2 stunning system for stunning pigs Machine designed for anesthetizing pigs using CO2 gas. The machine functions by sedating the animal through gas inhalation. Pigs are placed into a galvanized steel crate and lowered into a pit where they breathe in the CO2. After an approximate cycle of 120 seconds, the pigs exit the machine from the side already anesthetized. The gas concentration ranges from 70% to 80%. It is collected in a pit, which is at a minimum depth of 3.3 meters (the depth may vary depending on production) to prevent operators from inadvertently inhaling the gas. The machine includes a liquid evacuation pump and CO2 extraction equipment. The crates are attached to a chain that is operated by a gear motor. Both the entry of live animals and the exit of anesthetized animals are controlled by operators, ensuring that the machine cannot operate until the operators have completed their tasks. The estimated gas consumption is 300 grams per animal during the working process; naturally, the tank must be filled beforehand to perform these tasks. Advantages: - Improved bleeding. - Reduced incidence of leg fractures. - Lower incidence of spinal fractures.
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Combined depilator-scalding machine for pork Combined machine for scalding and skinning pigs with a maximum performance of 15 to 20 pigs per hour. TECHNICAL DATA: Galvanized steel shaft Upper protective cover. Comb for pig movement. Water heating by electric resistors. Mobile equipment. Skinning time: 3 minutes Scorching can be performed with the pig placed in the machine itself. Manufactured in galvanized steel. Optionally in stainless steel Dimensions: 2770 x 900 x 1440 mm. Inside tank measurement: 2340x800 mm. Optional: Pneumatic drive for animal exit. Fully constructed in stainless steel.
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Dynamic bleeding table for pork processing Dynamic bleeding table for pigs at the exit of stunning, for horizontal bleeding and subsequent hanging and lifting to the processing line. TECHNICAL SPECIFICATIONS: Construction: Made of stainless steel. Polyethylene belts. Optionally available entirely in stainless steel, at an additional cost. Blood collection system for connection to a pump (not included). Dimensions: 4500 mm x 500 mm (belt width 1000 mm). Standard dimensions, can be manufactured according to production needs.
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Flagellation machines for porcine cleaning Machine designed for the removal of accumulated dirt on the animal during its stay in the stables, cleaning after bleeding, after depilation, and after scalding. The operation is carried out by the movement of shafts through a geared motor. These shafts have lashes which whip the animal. This way, any dirt present is removed. The machine also features a shower system, which is automatically activated when the machine starts. This system enhances cleaning. TECHNICAL DATA: Constructed with a frame in AISI 304 stainless steel with removable side panels made of stainless steel sheet. Number of vertical shafts for rubber lashes: 2, 3, and 4 depending on their use. Length of each shaft: 2,300 mm. Double reinforced rubber lashes with bronze bushing in each lash. Number of lashes per shaft: 168 and 3 kW geared motors. Number of rpm: 213. Typical dimensions: 2400x2000 mm. Height: 2900 mm. Weight: approximately 700 kg. Does not include electrical control and maneuvering panel. Shower circuit with diffusers.
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Pig dehairing machine TEC-120 Capable of processing up to 120 pigs per hour for white pigs, and 60 pigs per hour for sows and Iberian pigs. This machine is designed for the dehairing of white pigs, sows, and Iberian pigs, using the circular motion of rubber paddles. The machine is equipped with an internal water circuit, which must be supplied with hot water at 45°C. Technical Specifications: Materials: Galvanized A42b frame. 105 dehairing paddles. Automatic entrance-exit facilitated by pneumatic cylinders. Motor power: 11 kW. Electrical connection: 380 V - 50 Hz. Three-phase. Air consumption: 15 liters per movement. Weight approx.: 3500 kg. Number of axes: 1 Number of paddles: 105 units Paddle type: LONGWOOK 7 STARS Length: 3100 mm Width: 1600 mm Height: 2200 mm
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Pig dehairing machine TEC-60 Pig dehairing machine TEC-60, designed for the depilation of white pigs, using the circular motion of rubber paddles. The machine's maximum performance is 60 pigs/hour, considering a maximum weight of 110 kg per pig. Both the entrance and the exit are manually operated by an operator who has selectors to activate these doors. The machine features an internal water circuit, which must be supplied with hot water at 45°C. TECHNICAL DETAILS: Construction: Galvanized S-275JR carbon steel Power: 7.5 kW geared motor Number of shafts: 1 Number of paddles: 55 units Paddle type: LONGWOOK 7 STARS Number of discs: 11 units Number of paddles per disc: 5 units Weight: Approximately 1500 kg Dimensions: Height: 2200 mm Length: 2637 mm Width: 1634 mm
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Pig offal conveyor Automatic transport equipment made of hot-dip galvanized steel, designed for the automatic transport and inspection of offal. It operates using high-performance gearmotors, with dimensions tailored to the length and load of the conveyor. Pneumatic tensioners are employed. Trays and hooks for transporting white and red offal are made of AISI-304 stainless steel with a shot-blasted finish. Different designs are available based on the installation and species. The system includes disinfection booths for trays and hooks, as well as a pneumatic system for the return of trays and hooks. An electrical control panel housed in a stainless steel box is provided for operation and control, featuring a variable-speed drive for synchronization with the slaughterhouse conveyor. **Technical Specifications:** - Construction: Galvanized steel. - Transmission: Planetary gearmotor directly connected to the shaft. - Power: According to design requirements. - Air pressure: 4 bars. - Chain: X-458 forged, 4 inches. - Tray height from floor, estimated: between 500 and 700 mm. - Conveyor length: According to design specifications. - Drive wheel, tension wheel, and 2 return wheels with hardened teeth.
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Pig Stunning Box Designed to facilitate the stunning tasks of pork cattle. It consists of an immobilization box constructed from stainless steel with parts in polyethylene (optional). The animal, coming from the pens, approaches the entrance door accompanied by the operator. The entrance door is pneumatically operated. Once inside, the operator closes the entrance door to prevent the animal from retreating. The side exit door is pneumatically operated and has a two-stage closing maneuver. The opening side is according to the client's needs. Once the stunning process is completed, the operator assigned to this operation opens the side door for the animal to exit. All gates are operated by the operator through an easy-to-use device.
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Porcine Electric Stunning System The electronic stunning system for stunning animals through electronarcosis has been designed to: - Permanently eliminate micro-hemorrhages and organ damage. - Facilitate work and save on labor costs. - Achieve a calm slaughtering cycle, with relaxed animals easily hooked. - Avoid rigid animals. - Ensure a perfect neck cut, much more comfortable. - Achieve better bleeding. - Achieve lower pH values and therefore higher quality. Additionally, it allows recording details of the fundamental electrical parameters for each stunned animal, in perfect harmony with Regulation (EC) No 1099/2009. TECHNICAL DATA: - Hermetic IP55 metal painted control panel, dimensions 40 x 60 x 20 cm. - Electronic system with microprocessor that memorizes the fundamental stunning parameters. - Portable memory with the capacity to store thousands of data. - Connection to the computer without the need for cables for data visualization and printing. - Screen for viewing stunning current. - Configuration via a button for the animal species to be stunned. - Memory of the change of batch via button. - Date and time configuration. - Acoustic and luminous indicator with double function: Indication of reaching the minimum current level; Alarm for failure to reach the minimum current threshold. - Electrical panel with isolation transformer and safety to CEI 14-6 standard, insulation class secondary mass greater than 3KW; - Protection against overload and short circuit in the clamp and in the transformer power supply; - Equipped with voltage output adjustment displayed on the screen (VOLTS); - Equipped with an electronic device that measures the impedance of the animal and prevents it from operating if the programmed current is not reached. - 16A socket with 2 poles hermetic IP65 to IEC standard for clamp connection; - Suitable for use with clamp art. TL002 and clamps art. PZ004, PZ004L, PZ004C.
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Porcine immersion scalding tank Machine designed for heating animals by immersing them in hot water. With this treatment, the aim is to open the pores of the animal's skin so that the depilation process becomes easier. The machine consists of a stainless steel tank, open at the top, which is filled with water. TECHNICAL SPECIFICATIONS: The length of the tank depends on the production and the type of animal, as these parameters ultimately translate into a duration of immersion. Taking this into account, the immersion times for different animals are as follows: | TYPE OF PIG | TIME | TEMPERATURE | | White pig 6 minutes | 62º | | Iberian pig 4.5 minutes | 60º | The tank is equipped with the following elements: - Water inlet: Controlled by a pneumatic valve, activated by the level system. - Steam system: Water heating is done by direct steam injection, controlled by a gradual valve activated by a PT100 temperature sensor. - Drainage: The machine has a manual valve for drainage. An overflow pipe is connected to the drainage, ensuring that excess water goes directly to the drainage pit without overflowing from the tank. Temperature control can be managed from the central control panel of the slaughterhouse, using a temperature controller. This can be programmable, as the temperature may vary slightly depending on the season or the breed of the animal.
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Porcine Stunner Restrainer Construction: Stainless Steel Dimensions: According to customer requirements. Machine Components: Frame. Conveyor belts: Height-adjustable legs, with "V"-shaped support. Set of anti-reflective food-grade modular belts. Mechanical tensioning units. Mechanically synchronized drive units. Height-adjustable tubular roof. Optional: Automatic cleaning system. Automatic stunning. Automatic belt adjustment.
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Pork scalding oven Fully automatic scalding oven, used to remove any remaining hair after the scalding and scraping process. It consists of four columns with burners, which point towards the center of the machine, so that when the animal passes through, these burners are activated, causing a flame that covers the entire animal. General parameters: maximum production 450 pigs/hour (normal production 320 pigs/hour), fuel propane/natural gas (average consumption 100 gr. /pig of LPG, 1.2 m3/h of natural gas), 56 fire mouths, operation 2.5-6 sec. (gradual), ignition: constant pilot, maximum power 979,860 Kcal/h, smoke outlet diameter: 600 mm. The construction is in galvanized steel, except for the exterior plates which are made of AISI - 304 stainless steel. Includes: A hood for collecting fumes and burnt gases for exhaust to the exterior with a double layer plated in galvanized steel and an intermediate layer of asbestos plate. An electrical control panel for combustion control, timing, and electrical protection of elements. Extension tube of the chimney to the exterior of the location building, electrical connections, external panel, and gas connection to the scalding oven shut-off valve. Approved by the Directorate General of Metallurgical and Naval Industry, with No. AIG/314/85, according to O.M.I of 07/03/74, D. 1651/74. Total installed power: 1,150,000 kcal/h. The LPG tank valves must be provided for this flow rate, it is advisable to have at least 2 tanks of 4 m3 capacity or one of 11 m3. Gas supply to the machine: 2" diameter for Propane gas. Gas inlet pressure to the machine 1.7 to 2 bars (installation of a pressure gauge is recommended). Not included: Smoke collection tube to the exterior, refrigerated conveyor rail, electrical and gas connections, etc. DIFFERENT OPTIONS AVAILABLE ACCORDING TO PRODUCTION, ANIMAL TYPE, AND PROCESS. CONTACT US!
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Rotary scalding machine for pork Machine designed for heating animals in contact with hot water, producing scalding. With this treatment, the aim is to open the pores of the animal's skin, making the depilation process easier. The machine consists of a stainless steel AISI-304 tank, open and with insulation panels to prevent heat loss. It has a rotating drum that submerges the animal in the tank. The tunnel is equipped with the following elements: Steam system: Heating is achieved by injecting direct steam, and the steam input is controlled by a gradual valve activated by a PT100 temperature probe. Drainage: The machine has a manual valve for drainage. An overflow is connected to this drain so that all excess water goes directly to the drainage pit without overflowing the tank. Scalding system suitable for productions of 25 to 80 animals per hour. The temperature can be controlled from the central panel of the slaughterhouse using a temperature controller. It can be programmable, as it may vary depending on the season or the breed of the animal by some tenths of a degree or even a degree. TECHNICAL DATA Construction: Stainless steel AISI-304. Upon request from the client, it can be made of galvanized steel.
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Vertical scalding tunnel for pork Machine designed for heating animals by spraying them with high-temperature water. This treatment aims to open the pores of the animal's skin, making the hair removal process easier. The machine consists of a stainless steel AISI-304 tank, closed with insulation panels. These panels are arranged so that the pig, hanging from the conveyor, passes through the interior. Along the path, the tank has showers at different heights to wet the animal all around. The length of the tunnel depends on production and the type of animal, as the parameters need to ensure a specific dwell time. The tunnel is equipped with the following elements: - Pumping system: Pumps circulate water from the tank to the showers. This pumping system includes a safety feature that stops the pumps if the slaughter line conveyor stops. - Water inlet: Controlled by a pneumatic valve, activated by a level control system. - Steam system: Water in the tank is heated by direct steam injection, controlled by a proportional valve actuated by a temperature sensor (PT100). - Drainage: The machine has a manual drain valve. An overflow pipe prevents water from overflowing the tank. For longer tunnels, the tank can be divided into two or three independent sections, each with its own systems. This setup allows for different water qualities in various sections, reducing water consumption. Temperature control is managed from the central control panel of the slaughterhouse using a temperature controller. The temperature can be programmed, as it may vary depending on the season or the animal breed. Technical specifications: - Construction: Stainless steel AISI-304 - Power: 3 kW per installed pump - Maximum production: Depends on the length of the tunnel.
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Work platforms Work platform designed for pork slaughtering operations. It consists of a fixed platform made of stainless steel, which has a ladder on one side for access. The platform is prepared for the installation of a sink and knife sterilizer, as well as the necessary tools for the operation. The dimensions of the platforms may vary depending on the client, as they can be individual, double, or collective. The floor of the platforms can be made of: -Non-slip floor: In this case, the platform comes fully finished from TECNOINCAR, as the floor consists of a non-slip stainless steel sheet. -Mortar with resin: In this case, the platform is prepared so that once installed on-site, the client can fill it with concrete and leave it with the same flooring as the rest of the slaughterhouse. Note: The platform does not include the following elements: - Sink. -Sterilizer. -Tools necessary for the operation. -Flooring in the case of mortar and resin.
Optimizing to the fullest the investment and development of each, we seek savings in labor costs through the design, automation, and refinement of mechanics so that our pork slaughterhouses meet the highest expectations.
We care for the quality of the meat, knowing that the most important aspect is handling the timing during stunning (CO2 or electronarcosis), the temperature and time of scalding and dehairing, as well as the work pace in processing.
We are manufacturers, with our own engineering department, so we can adapt to the needs of any of our clients, whether for the slaughter of white pork or Iberian pork.